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The coating is entrusted by Aludan to its partner company Fedicolor
which specializes in the powder coating of aluminium parts. So as for Aludan
this company is managed by Daniel Falzone. In order to make it easier for
you, all the services are invoiced by Aludan.
Characteristics of Fedicolor's coating
Reproducibility of the RAL shades
Prices for the coating
base prices
coating of straight sections
coating of bended sections
coating of finished frames
coating of flat plates
coating of folded plates
Characteristics of Fedicolor's coating
Fedicolor carries out the coating of aluminium through electrostatic spraying
of polyester powder followed by a baking in the oven .
Preliminary treatment
The preliminary treatment protects the aluminium against corrosion
and favours the adhesion of the
paint. The process chosen by Fedicolor as preliminary treatment
of the aluminium before painting is
called "yellow chromating" which meets the instructions contained
in the standard DIN 50939
In Fedicolor, the preliminary treatment takes place out of
the actual coating line; it is carried out
through immersion of the parts in different bathes rather
than by spraying.
Advantages :
- better control over the different operations
- possibility to adapt or correct one of the operations according to the part
- the inside of the tubes are also treated
Checking
The chemical quality of the bathes and the thickness of the chromating coat are checked every day.
Powdering
The installation is equipped with a double line "power and
free"; the second one stops to allow the
unhooking of the parts, for the baking and the packaging.
So that to ease the changes of shades, the
installation includes two automatic rooms, each one being
equipped with two robots and seven spray
guns. While the first room is busy, the second one is prepared
for the next shade. A third room, also
equipped with two robots and for spray guns, is intended for
small batches.
Baking
Polymerisation at 180° for 20 minutes. The accumulation oven
(parts stop) enables a longer bking time
and thus prevents too high temperatures.
Quality
Our laboratory checks everyday the quality of finished products
according to the stric regulations of
Qualicoat.
Reproducibility of RAL Shades : remarks
Variations of shades
In order to meet European standards, powder manufacturer have
to replace the polyester hardener
(TGIC) and some lead-based pigments by other non-toxic products.
In spite of the care to come as near
as possible of the RAL shades, variations could be visible to the
naked eye for some shades. We
thusdraw your attention on the possible risk if you enlarge your
order or if you mix lacquered parts at
different moment or by different coating companies.
In this case, please indicate on your order form the references
indicated on our invoices.
Example :
RAL 3004 S7 reference
of the RAL and of the used powder
F01/0001 number of the
realisation sheet
RAL 9010 B
We also remind you that the standard white which we use 9010'a3
(Belgian) ist nor an actual RAL 9010.
The same applies for the RAL 8019, 9006 and 9007 which are
not true RAL.
Metallic shades
For metallic shades we cannot guarantee a perfect homogeneity
of the shade ( FLOP-effect) because
of the metallic pigments.
We have no resort, neither has the final consumer, towards
the manufacturer insofar as the products
which are used comply with the Qualicoat regulations (N° lic. 212).
Price list
Important remarks
- the prices are calculated per m² of covered surface (except for bended
sections)
- thickness over 5 mm: prices below x 2
Basic prices for coating
| Basic prices |
RAL 9010 B |
Other RAL |
RAL 9006
RAL 9007 |
Price per m² AS (Anodising Surface)
|
5,50 € |
7,00 € |
9,00 € |
Straight sections coating
| |
surcharge |
RAL 9010 B |
Other RAL |
RAL 9006
RAL 9007 |
Sections for joinery of 4,5 m or more |
base x 1 |
5,50 |
7,00 |
9,00 |
| Sections for joinery of less than 4,5 m |
base x 2 |
11,00 |
14,00 |
18,00 |
| Standard sections of 4,5 m or more |
base x 1,5 |
8,25 |
10,50 |
13,50 |
| Standard sections of less than 4,5 m |
base x 3 |
16,50 |
21,00 |
27,00 |
- minimum invoice : 14 dm²
- minimum invoiced length : 1 m
Bended sections, assembled frames coating
| |
surcharge |
RAL 9010 B |
Other RAL |
RAL 9006
RAL 9007 |
| Bended sections, assembled frames |
base x 4 |
22,00 |
28,00 |
36,00 |
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The price is calculated on the base of the surface of the part
:
base of the frame x height
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height |
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- cumbersome parts: assembled >
Minimum invoice: 1 m² |
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base |
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- less cumbersome bended parts >
minimum invoice : 0,3 m² |
|
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height |
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base |
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- maximum surface: 1,7 x 7,2 m
Plate coating
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surcharge |
RAL 9010 B |
Other RAL |
RAL 9006
RAL 9007 |
Complete plates of 1 x 2 m up to 1,5 x 4 m
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| - coating 1 side |
base x 2 |
11,00 |
18,00 |
14,00 |
| - coating 2 sides |
base x 1,5 |
8,25 |
13,50 |
10,50 |
| Plates smaller than 1 x 2 m |
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| - coating 1 side |
base x 3 |
16,50 |
27,00 |
21,00 |
| - coating 2 sides |
base x 2 |
11,00 |
18,00 |
14,00 |
- minimum invoice : 0,5 m²
- Protection sheet : 1,30 € / m²
Folded plates coating
| |
surcharge |
RAL 9010 B |
Other RAL |
RAL 9006
RAL 9007 |
| coating 1 side |
base x 4 |
22,00 |
36,00 |
28,00 |
| coating 2 sides |
base x 3 |
16,50 |
27,00 |
21,00 |
- minimum invoice : 0,5 m²
- Protection sheet : 1,30 € / m²
- Maximum size for the baking oven
maximum lenght : 7,2 m
maximum height : 1,7 m
maximum width : 0,35 m
Comments
- Pickling : 9
€ /m2
- Flat rate for change of shade
(for shade other than white)
65
€ per shade
Free if total amount invoiced in this shade = 300 €
- Minimum invoiced amount 100
€
- Extra charge for urgent orders 130
€ par RAL
- Two-coloured or metallic on demand
- Transport
- Contact : Mr. Taki - phone 02 334 40 53
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