The coating is entrusted by Aludan to its partner company Fedicolor which specializes in the powder coating of aluminium parts. So as for Aludan this company is managed by Daniel Falzone. In order to make it easier for you, all the services are invoiced by Aludan.


Characteristics of Fedicolor's coating
Reproducibility of the RAL shades
Prices for the coating
         base prices
         coating of straight sections
         coating of bended sections
         coating of finished frames
         coating of flat plates
         coating of folded plates

Characteristics of Fedicolor's coating
Fedicolor carries out the coating of aluminium through electrostatic spraying of polyester powder followed by a baking in the oven .

• Preliminary treatment
  The preliminary treatment protects the aluminium against corrosion and favours the adhesion of the
  paint. The process chosen by Fedicolor as preliminary treatment of the aluminium before painting is
  called "yellow chromating" which meets the instructions contained in the standard DIN 50939
  In Fedicolor, the preliminary treatment takes place out of the actual coating line; it is carried out
  through immersion of the parts in different bathes rather than by spraying.
  Advantages :
     - better control over the different operations
     - possibility to adapt or correct one of the operations according to the part
     - the inside of the tubes are also treated

• Checking
  The chemical quality of the bathes and the thickness of the chromating coat are checked every day.

• Powdering
  The installation is equipped with a double line "power and free"; the second one stops to allow the
  unhooking of the parts, for the baking and the packaging. So that to ease the changes of shades, the
  installation includes two automatic rooms, each one being equipped with two robots and seven spray
  guns. While the first room is busy, the second one is prepared for the next shade. A third room, also
  equipped with two robots and for spray guns, is intended for small batches.

• Baking
  Polymerisation at 180° for 20 minutes. The accumulation oven (parts stop) enables a longer bking time
  and thus prevents too high temperatures.

• Quality
  Our laboratory checks everyday the quality of finished products according to the stric regulations of
  Qualicoat.

Reproducibility of RAL Shades : remarks

• Variations of shades
  In order to meet European standards, powder manufacturer have to replace the polyester hardener
  (TGIC) and some lead-based pigments by other non-toxic products. In spite of the care to come as near
  as possible of the RAL shades, variations could be visible to the naked eye for some shades. We
  thusdraw your attention on the possible risk if you enlarge your order or if you mix lacquered parts at
  different moment or by different coating companies.
  In this case, please indicate on your order form the references indicated on our invoices.
   Example :
        RAL 3004 S7 reference of the RAL and of the used powder
        F01/0001 number of the realisation sheet

• RAL 9010 B
  We also remind you that the standard white which we use 9010'a3 (Belgian) ist nor an actual RAL 9010.
  The same applies for the RAL 8019, 9006 and 9007 which are not true RAL.

• Metallic shades
  For metallic shades we cannot guarantee a perfect homogeneity of the shade ( FLOP-effect) because
  of the metallic pigments.

  We have no resort, neither has the final consumer, towards the manufacturer insofar as the products
  which are used comply with the Qualicoat regulations (N° lic. 212).

Price list

Important remarks
- the prices are calculated per m² of covered surface (except for bended sections)
- thickness over 5 mm: prices below x 2

• Basic prices for coating

Basic prices RAL 9010 B Other RAL RAL 9006
RAL 9007
Price per m² AS (Anodising Surface)
  5,50 €   7,00 €   9,00 €


• Straight sections coating

  surcharge RAL 9010 B Other RAL RAL 9006
RAL 9007
Sections for joinery of 4,5 m or more base x 1   5,50   7,00   9,00
Sections for joinery of less than 4,5 m base x 2 11,00 14,00 18,00
Standard sections of 4,5 m or more base x 1,5   8,25 10,50 13,50
Standard sections of less than 4,5 m base x 3 16,50 21,00 27,00

- minimum invoice : 14 dm²
- minimum invoiced length : 1 m


• Bended sections, assembled frames coating

  surcharge RAL 9010 B Other RAL RAL 9006
RAL 9007
Bended sections, assembled frames base x 4 22,00 28,00 36,00

The price is calculated on the base of the surface of the part :
base of the frame x height

  height
- cumbersome parts: assembled ––––––––––––––––––––––>
   Minimum invoice: 1 m²
       base
- less cumbersome bended parts –––––––––––––––––––––>
   minimum invoice : 0,3 m²
height
      base

- maximum surface: 1,7 x 7,2 m


• Plate coating

  surcharge RAL 9010 B Other RAL RAL 9006
RAL 9007
Complete plates of 1 x 2 m up to 1,5 x 4 m
       
- coating 1 side base x 2 11,00 18,00 14,00
- coating 2 sides base x 1,5   8,25 13,50 10,50
Plates smaller than 1 x 2 m        
- coating 1 side base x 3 16,50 27,00 21,00
- coating 2 sides base x 2 11,00 18,00 14,00

- minimum invoice : 0,5 m²
- Protection sheet : 1,30 € / m²


• Folded plates coating

  surcharge RAL 9010 B Other RAL RAL 9006
RAL 9007
coating 1 side base x 4 22,00 36,00 28,00
coating 2 sides base x 3 16,50 27,00 21,00

- minimum invoice : 0,5 m²
- Protection sheet : 1,30 € / m²
- Maximum size for the baking oven
   maximum lenght : 7,2 m
   maximum height : 1,7 m
   maximum width : 0,35 m

Comments

- Pickling :                                                                    9 € /m2
- Flat rate for change of shade
   (for shade other than white)                                 65 € per shade
   Free if total amount invoiced in this shade = 300 €
- Minimum invoiced amount                                 100 €
- Extra charge for urgent orders                           130 € par RAL
- Two-coloured or metallic on demand
- Transport
- Contact : Mr. Taki - phone 02 334 40 53

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